Chemicals & industrial solvents
Reactors, vessels and detection systems held against the site permits, substance registrations and safety-system inspections that keep the plant licensed to run.
Ships today as the chemicals pack, version 1REACH · OSHA PSM · Seveso
- Document type
- Industry pack
- Document
- ACT-WEB
What the pack gives you on day one.
Reactors, vessels and detection systems held against the site permits, substance registrations and safety-system inspections that keep a plant licensed to run. Everything below is seeded into your organisation when you adopt the pack, and every row of it is yours from that moment: rename it, reorder it, delete it, add to it. Upgrading the pack later never overwrites something you have edited.
Items you put in the register
- Reactor
- Batch and continuous reactors under pressure-system examination.
- Storage vessel
- Tanks and silos holding a registered substance, where the inventory decides which regime applies.
- Pump & transfer
- Pumps, hoses and loading arms on the transfer path, including the couplings that are replaced on a clock.
- Safety instrumented system
- Interlocks, trips and relief paths with a rated integrity level. These are proof-tested, not repaired on failure.
- Gas detection
- Fixed and portable detection whose calibration expires.
- Fume extraction
- LEV, scrubbers and stacks under statutory examination and emissions monitoring.
- Fire & suppression
- Foam, deluge and bunding whose test certificate is part of the site permit.
- Lab instrument
- Analysis instruments producing the results a release or an emissions return relies on.
Fields your sector needs
Not hardcoded into the product for everyone — defined by the pack, validated on every write, and filterable and exportable like any built-in field.
- SIL ratingOne of a list
- The integrity level claimed for this function. The claim is only demonstrable while the proof test is in date.
- Not safety instrumented · SIL 1 · SIL 2 · SIL 3 · SIL 4
- Design pressure (bar)Number
- Maximum allowable working pressure, which is what the written scheme of examination is written against.
- Substances heldText
- The registered substances this item contains or carries. It is the link between an item on the plant and a registration that expires.
- Hazardous area zoneOne of a list
- The ATEX zone this sits in, which decides what may be installed beside it and who may work on it.
- Non-hazardous · Zone 0 / 20 · Zone 1 / 21 · Zone 2 / 22
- Counts toward Seveso inventoryYes / no
- Contributes to the site's threshold calculation. Changing this changes which regime the whole site is under.
Your words, not ours
No screen in the product hardcodes a noun. The pack renames these, and the rest keep the neutral word.
- assetItems
- entitlementPermits
- maintenance_planInspection schedules
- service_eventInspection records
What expires, and how early you hear about it.
These are the real warning ladders, not an illustration. Each one is set from how long that renewal actually takes — a certificate an authority re-inspects opens months ahead, because a thirty-day reminder would already be too late. The first rung is when the work has to start; a final 1 means it stops work the day it lapses.
| Permit | Why it is on the ladder | Warns at |
|---|---|---|
| Site permit | The environmental permit to operate. A variation takes as long as the original, so the first warning is nine months out. | 2701809030days before |
| Substance registration | A REACH or equivalent registration, held per substance per tonnage band. Crossing a band is a new registration, not a renewal. | 2701809030days before |
| COSHH assessment | Reviewed on a cycle and whenever the process changes. | 12060307days before |
| Safety-system proof test | Proof test of a safety instrumented function. An overdue test means the claimed integrity level is no longer demonstrable. | 90603071days before |
| Pressure-system examination | Written-scheme examination of a vessel or reactor. A lapse takes it out of service on the day. | 120603071days before |
| LEV thorough examination | Statutory examination of extraction, typically every 14 months. | 60307days before |
| Emissions monitoring | The periodic stack or effluent test the permit requires, and the report that follows it. | 12060307days before |
| Detector calibration | A lapsed detector is an unmonitored atmosphere, so this warns to the day. | 603071days before |
Held against
Tag an obligation with the standard it satisfies, and the coverage report counts them — including the ones mapped to no framework at all, which is the number an auditor asks about.
- REACH · ECHA
- CLP · ECHA
- Seveso III · European Commission
- OSHA PSM · US Occupational Safety and Health Administration
- IEC 61511 · IEC
- COSHH · HSE
Views already drawn
Filters your sector asks for weekly, waiting above the register on the first day. They are ordinary saved views: change the columns, delete the ones you do not want, save your own.
- Safety instrumented systems
- Seveso inventory
- Pressure equipment
The question the inspection opens on.
“When was this safety-critical system last proof-tested?”
The auditor export answers it in one action: the item, every obligation on it, every plan, every service event, every filed document and the full change history — assembled in a single consistent read, so no two sections of the file can disagree. Two exports of an unchanged record are byte-for-byte identical.
Append-only history. Every change lands in an event log in the same transaction as the change. No role holds an update or delete grant on that table.
Certificates listed, with their evidence. Documents filed against the obligations and the service events are in the export too — the calibration certificate lives on the service event, and that is the one you will be asked for.
Readable by everyone on the team. Quality, finance and an external auditor given a seat can all run it. The people who most need the export are exactly the ones a viewer role would have blocked.
The dashboard on any Monday morning: what has already lapsed, what lapses this week, and what needs starting now to land on time.
| Obligation | Asset | Location | Date | Status | Owner |
|---|---|---|---|---|---|
| Sterilisation validation8 Apr | Autoclave AC-114 | Plant 1 · Clean room | 8 Apr | 3d overdue | R. Mensah |
| Storage permit15 Apr | Solvent store SS-02 | Plant 2 · Yard | 15 Apr | in 4d | A. Silva |
| Calibration certificate17 Apr | CMM-07 | Plant 1 · Metrology | 17 Apr | in 6d | J. Park |
| ISO 13485 certificate4 Jul | Organisation-wide | All sites | 4 Jul | open · 84d | Quality |
| Service contract25 Apr | Cold room CR-1 | Plant 2 · Store | 25 Apr | cancel in 14d | Finance |
| Pressure vessel inspection3 Apr | Autoclave AC-114 | Plant 1 · Clean room | 3 Apr | 8d overdue | R. Mensah |
| Radiation source licence12 May | X-ray cabinet XC-3 | Plant 1 · Inspection | 12 May | open · 31d | H. Okonjo |
| Torque wrench calibration20 Apr | TW-221 | Plant 1 · Assembly | 20 Apr | open · 9d | J. Park |
| Notified-body surveillance6 Jun | Organisation-wide | All sites | 6 Jun | open · 56d | Quality |
| Cleanroom classification2 May | Clean room CR-A | Plant 1 · Clean room | 2 May | open · 21d | R. Mensah |
| Forklift operator ticket10 Apr | Forklift FL-06 | Plant 2 · Yard | 10 Apr | 1d overdue | A. Silva |
| Balance verification8 May | Analytical balance AB-2 | Plant 1 · Metrology | 8 May | in 27d | J. Park |
Bring us your chemicals spreadsheet.
The first session is the import: a column mapper, a dry run that shows exactly what will be created, a per-row error report numbered to match your file, and an undo for the whole batch in one action. Getting five hundred rows in on day one is the point, not a later project.
- Programme
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- Every enquiry
Tell us your sector and roughly how many assets you track. We reply to every one.